Tips On Maximising The Performance Of Your Pneumatic Vibrators
A pneumatic vibrator can be a really useful tool for your construction business. Here's how to get the most from your investment with a few simple tips.
Mount the vibrator correctly
If your vibrator is not installed correctly, it won't perform to its optimum and it will wear out more quickly. There should be full installation instructions provided with the tool, but if you are unsure, always contact your supplier to make sure that you get it right first time. A helpful tip is to make sure that you choose the correct mounting plate and channel for your bin.
Check that your air-line is in good condition and the correct size
If there are kinks or holes in the air-line it will degrade and affect the performance of the pneumatic vibration equipment. It's best to run separate lines for each of your vibration units and check them regularly for damage or kinks.
Make sure that the air pressure and air flow to the vibrator units are correct
If the air pressure supply to the unit is too high or too low, it can cause the pneumatic vibration equipment to fail. Invest in an air pressure gauge so that you can check air pressure and air flow. The correct requirements do vary between vibrator models but they are marked on the unit's outer casing for your reference.
Check the pneumatic vibration equipment mounting fixtures
Once your pneumatic vibration equipment is set up, it should be pretty much maintenance free. However, it's good practice to check the mounting fixtures regularly for potential problems.
Make sure that mounting bolts, plumbing connections, welds and other hardware are not corroded or loose. Always double-check that the safety cable is fastened securely to your hopper or bin.
Lubricate the ball, piston, or roller vibrators are fully lubricated
Most pneumatic vibration equipment requires lubrication from time to time to keep it running smoothly. Roller vibrators, piston vibrators, ball vibrators and high-frequency vibrators all need lubricated air to keep them performing well.
For maximum performance your lubrication equipment should be the correct distance away from the pneumatic vibration unit. To get the best results, your lubricator should be not more than a few metres away from the unit. Use light machine oil for lubricating your pneumatic vibration equipment.
You can keep your pneumatic vibration equipment performing to its optimum by following the tips given above. For more advice and guidance, contact a company like VSS - Vibration Systems & Solutions (Australia).
